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AVL’s vehicle dynamics testing facility

Web TeamBy Web TeamApril 30, 20243 Mins Read
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A prototype vehicle being tested at AVL ZalaZone

In the rapidly evolving landscape of automotive innovation, AVL ZalaZone stands as a beacon with its unique combination of vehicle dynamics, endurance and ADAS/AD testing capabilities. Situated in the west of Hungary, this 250-hectare proving ground, established in 2019, is designed for the development and validation of dynamic and autonomous functionalities, electric vehicles, and durability tests. Recognised globally, the test facility sets new standards in the realm of vehicle testing.

The proving ground offers an innovative and secure environment for the development and validation of dynamic functionalities across a diverse range of vehicles. From passenger vehicles to heavy-duty trucks and buses, AVL ZalaZone provides a versatile platform without size and weight limitations.

The facility boasts 13 track modules, including the Dynamics Platform, Brake Measurement Surfaces, High-speed Handling Course, Motorway module, and the recently introduced Wet-handling Course and Slopes/Hill Tracks. The tracks collectively contribute to a comprehensive and versatile platform for vehicle testing.

An overview of the AVL ZalaZone automotive proving ground in Hungary

The newly introduced Wet-handling Course is a pivotal addition to AVL ZalaZone’s testing capabilities. With a track length of 1,300m, and capabilities for controlled drifting, it serves as an essential testing ground for tyres and electronic stability control systems. The facility is designed for precision testing in challenging conditions, offering reduced friction coefficients and enabling controlled drifting. Environmental sustainability is secured through water recycling.

The Slopes/Hill Tracks module further expands the site’s focus on vehicle dynamics testing, offering seven different climbs, with gradients varying between 8% and 30%. The 5%, 12%, 18% and 25% slopes have homogeneous and mu-split possibilities. Designed to facilitate challenging manoeuvres, it is a professional environment for testing systems such as traction control and drivetrain control under various difficult conditions, including starting or stopping on slopes and ascents with different speeds.

The new hill tracks module at AVL ZalaZone

Beyond the innovative modules, AVL ZalaZone offers a complete testing ecosystem. Engineering services, technical equipment, workshops with skilled technicians, a fuel station, offices for test staff, ADAS test equipment, HD mapping, and expert test drivers can all be found in one place. This comprehensive approach ensures that every aspect of vehicle testing is covered.

A prototype vehicle undergoing testing at the new wet-handling course at AVL ZalaZone

In response to the increasing global emphasis on safety and environmental protection regulations, the proving ground’s services have been expanded to include on-site homologation. These services ensure that vehicles meet the stringent requirements for active safety, environmental protection, and overall product quality according to the specific regulations of their destination country or region. The homologation services contribute to streamlining the compliance process for manufacturers and suppliers in an ever-evolving regulatory landscape.

AVL ZalaZone has become a thriving hub for collaboration with educational institutions, fostering real-world automotive research and development projects. This strategic partnership provides students with hands-on experiences, ensuring a steady flow of skilled professionals into the automotive industry. As an innovation hub, the facility plays a vital role in addressing the industry’s evolving needs, promoting forward-thinking solutions and creative problem-solving in automotive education and research.

Find out more at AVL ZalaZone.

The new Wet-handling Course at the AVL ZalaZONE Automotive Proving Ground
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